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    微觀織構表面質量對徑向滑動軸承油膜承載性能的影響

    The effect of microstructure surface quality on the oil film load-bearing performance of radial sliding bearings

    • 摘要: 研究滑動軸承的表面形貌及其表面質量對轉子-滑動軸承的動壓潤滑承載力性能的影響。構建考慮軸瓦微觀織構及其表面形貌的徑向軸承動壓潤滑模型,采用自相關函數構建轉子-軸承圍觀表面形貌,采用有限差分法數值求解考慮軸瓦微觀織構表面形貌流體動壓的雷諾方程。構建考慮轉子軸承微觀形貌的油膜承載性能的數值計算的模型👨‍👨‍👧,數值分析軸承的油膜壓力分布及靜特性🤦🏼‍♀️,結果與經典結論高度一致,驗證了算法的可靠性🔻。結果表明🧑‍🍳✪:微觀織構對滑動軸承油膜壓力及承載力較光滑軸承有明顯提高,且承載力隨著織構高度及排布密集程度的增加而增加。轉子軸承系統承載力隨著轉子軸承表面粗糙度增加而增加。進一步增加粗糙度,將破壞原轉子軸承油膜軸向連續性,轉子軸承系統的承載力將下降👨🏽‍🚀。構建的考慮軸瓦微觀織構及其表面形貌的徑向軸承動壓潤滑模型為轉子軸承模型,為滑動軸承織構尺寸及其表面加工質量要求提供理論依據。

       

      Abstract: The study investigates the influence of surface morphology and surface quality of sliding bearings on the dynamic pressure lubrication load-bearing performance of the rotor-bearing system. Taking the hydrodynamic lubrication performance of micro textured journal bearings as the research object, a numerical model of hydrodynamic lubrication of smooth bearings was established. The oil film pressure distribution and static characteristics of bearings were obtained. The results were highly consistent with the classical conclusions. The hydrodynamic lubrication model of radial bearing considering the micro-texture and surface morphology of bearing bush was constructed. The surface morphology of rotor-bearing was constructed by autocorrelation function. The Reynolds equation of hydrodynamic pressure considering the micro-texture surface morphology of bearing bush was solved by finite difference method. The results showed that the pressure and bearing performance of sliding bearing with micro convex were significantly higher than those of smooth bearing, and augmented with the increase of texture height and arrangement density. The load-bearing performance of rotor bearing system was also enhanced with the increase of surface roughness of rotor bearing. However, excessively increasing roughness could disrupt the axial continuity of the original rotor bearing oil film, leading to a decrease in the bearing performance of the rotor bearing system. The developed hydrodynamic lubrication model, which considers the microstructure surface topography of load-bearing performance of radial sliding bearings, provides a theoretical basis for determining the texture size and surface machining quality requirements for sliding bearings.

       

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