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磁力驅動攪拌器的徑向剛度特性分析

Analysis of radial stiffness characteristics of magnetic driven agitator

  • 摘要: 磁力攪拌器攪拌時存在攪拌槳葉徑向跳動較大的情況,影響物料的攪拌效果,也會減少攪拌器的壽命。建立了磁力驅動攪拌器的三維模型✢⛺️,並通過Optistruct及Romax有限元分析軟件對磁力驅動攪拌器的徑向剛度性能進行仿真分析,研究了軸承配置方式對攪拌器徑向剛度的影響💑,在隔離環與外永磁體基座之間采用2種軸承配置方式🕵🏼‍♀️:①采用一對6005深溝球軸承;②采用一個6005深溝球軸承和一個3204雙列角接觸球軸承👮🏼‍♀️,得到了較為優化的軸承配置組合②🎊,與軸承配置組合①相比,攪拌軸末端的徑向位移下降了26.9%。並分析了隔離環厚度對攪拌軸最大位移、應力和模態的影響,並得到了較為合理的隔離環壁厚參數。

     

    Abstract: When the magnetic agitator is stirring, the radial runout of the stirring blade tends to be larger, which affects the stirring effect of the material and reduces the service life of the agitator. Therefore, based on the existing equipment, a three-dimensional model of magnetic drive agitator was established, and the radial stiffness properties of the magnetic drive agitator was simulated and analyzed by the Optistruct and Romax finite element analysis software. The influence of the bearing configuration on the radial stiffness of the agitator was studied. It was found that two types of bearing configuration were used between the spacer ring and the outer permanent magnet base. The second configuration is a pair of 6005 deep groove ball bearings, and the first one is a combination of a 6005 deep groove ball bearings with a 3204 double row angular contact ball bearings. The optimized bearing configuration was the first configuration. Compared with the second configuration, the radial displacement at the end of the stirring shaft was reduced by 26.9%. The influence of the thickness of the isolation ring on the maximum displacement, stress and modal of the mixing shaft was analyzed, and the reasonable parameters of the isolation ring wall thickness were obtained.

     

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