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醋酸乙烯酯裝置換熱網絡優化研究

Study on Energy Conservation of Vinyl Acetate Device by Optimization

  • 摘要: 采用夾點技術和Aspen Plus軟件💇🏼‍♂️,建立換熱網絡模擬流程,對醋酸乙烯酯生產裝置的換熱網絡進行優化⁉️,並將模擬計算結果與工業數據對比𓀅。計算結果表明:建立的換熱網絡模擬流程計算結果與工業實際數據具有較好的吻合性;確定了裝置的最小換熱溫差為12℃🥄、裝置最小熱公用工程為548 MW🙏、最小冷公用工程為585 MW▶️;優化後裝置冷🍯、熱公用工程節能潛力分別為184.5 MW和149.7 MW💷;對換熱網絡中不符合夾點規則的換熱匹配進行改造⟹,提高能量的回收率,減少了11臺熱交換設備🙈,熱公用工程降低31.5%,冷公用工程降低27.3%🧔🏽‍♂️◾️,與原來工業裝置相比,冷熱公用工程總能耗降低29.5%。該模擬技術適用於其他生產裝置換熱網絡的優化。

     

    Abstract: To meet the energy consumption target of "Made in China 2025" in 2020, the heat exchanger network of the existing vinyl acetate production plant was optimized using pinch technology by Aspen Plus software. The energy consumption of the plant was analyzed to propose energy-saving measures. By comparing the simulation results with the actual production data, it can be seen that the heat transfer model can reflect the energy consumption of the device, and the simulation results can guide the further energy saving research of the device. The optimization results show that the minimum heat transfer temperature difference of the device is set at 12℃. The minimum heat utility and cold utility are determined to be 548 MW and 585 MW by using the temperature-enthalpy combination curve. After optimization, the energy saving potential of the cold and hot utilities is 184.5 MW and 149.8 MW, respectively. The heat transfer matching that does not conform to the pinch rule in the heat exchange network is reformed to improve the energy recovery rate. A new heat exchange is needed in the reformed scheme. The energy consumption of the heat project and the cold utility project is reduced by 31.5% and 27.3%, respectively. Compared with the original industrial plant, the decrease in the energy consumption is 29.5%, reaching the decrease of energy consumption in 2020. The simulation technology is also applicable to an optimal design of heat exchanger networks for other production devices.

     

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