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高速動車組齒輪箱斷齒故障振動研究

Vibration Research on Gearbox Fault of Broken Teeth in EMU

  • 摘要: 為獲得高速動車組齒輪箱的動力學響應🦬,更好分析高速動車組故障齒輪箱系統振動特性💊,解決開發動車組齒輪箱故障檢測系統時存在的齒輪箱故障物理樣本稀缺、檢測算法研究缺乏充足的校驗輸入信號的問題。依據相關參數構造高速動車組轉向架-齒輪箱CAD模型,基於Adams/View搭建動車組轉向架-齒輪箱動力學模型。通過模擬正常工況和斷齒的故障工況,仿真獲取檢測方案測點的動態響應。對比分析發現:斷齒故障會導致齒輪箱振動能量增強,出現振動沖擊特征,嚙合頻率幅值降低且出現邊頻帶;同時,幅值的極值點由嚙合頻率變為轉頻🙏🏽👁‍🗨。通過研究斷齒故障下齒輪箱的振動特點,可以實現對高速動車組齒輪箱故障的快速診斷🧛🪦,為齒輪箱故障檢測系統開發提供支撐🐩。

     

    Abstract: In order to obtain the dynamic response of the high-speed electric multiple units (EMU) gearbox, the vibration characteristics of the high-speed emu fault gearbox system are analyzed better, and the problem of the shortage of physical samples of gearbox fault and the lack of sufficient verification input signals for the development of the emu gearbox fault detection system is solved. According to relevant parameters, CAD model of high speed EMU bogging-gearbox was constructed, and then imported into Adams/View to build a complete dynamic model of EMU bogging-gearbox. By simulating normal and broke fault conditions, the dynamic vibration response of the test point of the detection scheme is obtained through simulation, after comparing and analyzing the response signal of the gear box, it was found that it's vibration energy will be enhanced due to the fault of broken teeth, and the vibration impact characteristics will occur. The amplitude of meshing frequency will decrease and the edge frequency band will appear. Meanwhile, the extreme point of amplitude will change from meshing frequency to frequency conversion. By studying the vibration characteristics of gear box under the fault of broken teeth, the fault diagnosis of gear box in EMU can be diagnosed quickly, which provides support for the development of gear box fault detection system.

     

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